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Custom Milling of Ipe
We have an extensive
milling facility to custom mill Ipe. Our most common custom milling
includes re ripping for width, resawing for thickness, pregrooving for
Ipe Clip™ hidden fasteners,
and Tongue & Grooving for porch decking. Please feel free to ask if you
have a need for a non-standard size, as we can normally accommodate your
request.
Below: Pictures
of our custom milling facility.
Below: Here are some of our high end machines that we use to
produce custom sized Ipe when you do not see what you need on our
standard size list.
Lineal End Matcher
We manufacture our custom hardwood flooring in our Buffalo, NY
facility with the finest European equipment. This end matcher
allows us to produce long custom flooring up to 20' long from
any specie, including Ipe. Most manufactures can only produce
up to 8' long. This longer length give the floor a more custom
look, enhancing the value of flooring. |
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Our CNC Controlled
Weining Molder
Our weinig molder is what we use to
manufacture crown molding, hardwood flooring, porch decking, and
other miscellaneous moldings. The German made weinig molder is
considered to be top of the line in the molder industry,
allowing us to manufacture items to very accurate tolerances.
This machine has six cutting heads to cut wood on all four sides
to various profiles such as T&G flooring, Crown molding, Base
molding, handrail, etc.
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The Rotary Planer
Conventional planers leave milling defects so we
operatate this German manufactured rotary planer for exceptional
milling quality. This 9,500
lb beauty has 54 carbide insert cutters and a width capacity of
24", all powered by a 30HP motor! It can perfectly surface Ipe
for custom applications with never any tearout or snipe! It
will surface pieces as short as 2" long and pieces as thin as
1mm all while maintaining an accuracy of 4/1000" across a 24"
width! It also produces a finish that needs little to no
sanding at all. |
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| Below are a couple
of close up pictures of the rotary cutting head showing the 54
carbide teeth. |
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The Horizontal Bandsaw
Here's the second of our two new
tools, the Baker ABX Horizontal Bandsaw. This saw is powered by
a 30HP motor and can resaw stock up to 14" wide! The very thin
70/1000" kerf minimizes waste; an important factor to consider
when resawing thousands of board feet of Ipe. This saw produces
resawn lumber of exceptional quality. |
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The Belt Sander
If your material needs to be sanded
our widebelt sander can produce a quality finish. It also
ensures a exceptional tolerance on the thickness of the finished
product. |
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Here's the sanding head as viewed from the side. |
The Straightline Ripper
The Extrema Straightline Ripsaw.
This 2,600 lb saw can rip up to 3 - 3/8" stock thickness. It has
a 15 HP main motor and a 2 HP feed motor. Rip capacity is 14"
maximum. This saw is used to rip Ipe to your custom width if you
do not see what you need in our standard sizes. |
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Here's a close up of the blade. The Extrema can mount up to a
12" blade. Spindle speed is 4500 RPM. |
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Here's a close up of the feed chain. With a 2 HP feed motor, it
has a feed rate of 50 to 90 feet per minute. |
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Call Us Toll Free
for a Ipe Decking Quote: 1-877-232-3915
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